QA/QC Mechanical (KG - DWN 98/2 Project)

Afcons Infrastructure Limited is an Indian multinational construction and engineering company based in Mumbai. The company provides infrastructure services and is involved in the construction of infrastructure projects such as viaducts, flyovers, metros, bridges, pipelines, roads, ports, barrages, oil and gas projects etc.

Roles and Responsibilities 01

Vendor’s Quality 

• Review vendor document index submitted by vendor.
• Review of all deliverables such as Inspection & Test Plan, NDT procedure, Pressure Test Procedure, PWHT procedure, FAT procedure, etc. submitted by vendor and further submission to DCC for forwarding to Client / Nominated Inspection Agencies for review/approval.
• Coordinate with vendor for submission of inspection notifications as per Inspection and Test Plan.
• Forward inspection notifications to Third Party Inspection agency for participation at vendor’s premises.
• Attend pre-inspection or Kick of meetings with critical vendors.
• Visit suppliers for attending inspections as directed by Project Quality Manager or Head-Quality.
• Carry out a stage wise and final inspection (such as identification of raw material, fit up, weld visual, NDT, PWHT, Hydrotest, FAT etc.) as per approved ITP & drawings.
• Ensure that all inspections have been performed as per approved ITP and inspection report is received from Inspection Agencies.
• Keep a track of receipt of Inspection reports vis-à-vis inspection notifications.
• Coordinate with Client or their nominated inspection agencies for their participation for various inspections.
• Ensure that inspection release note is received prior to dispatch of items.
• Coordination with Procurement department for submission of MRB’s from vendors and ensure that MRB’s are reviewed and submitted to client.
• Coordinate with site team and forward necessary documents to them for preparation of material receiving inspection report.
• Follow up with vendors on closure of punch points if any.

Roles and Responsibilities 02

Site/Yard Quality

• Prepare list of quality deliverables that need to be submitted to Client for review/approval.
• Follow up with client / nominated agencies for approval of documents within scheduled time frame.
• Prepare material receiving inspection report upon receipt of material and obtain approvals from relevant parties.
• Ensure all testing and measuring instruments/equipments are duly calibrated and possess valid calibration certificates.
• Attend welder qualification / welding procedure qualification test program, prepare WPS/PQR/Welder Qualification Test Record.
• Ensure that all relevant documents are duly approved prior to start of fabrication or commencing relevant activities.
• Carry out regular inspections at site to ensure that QA/QC requirements are fulfilled as per relevant codes/standards/specifications/approved drawings/ITP.
• Monitor the performance of welders and take timely action upon unsatisfactory welder performance.
• Follow up with sub-contractor on closure of punch points.
• Obtain Inspection Release note from Client or their nominated inspection agency / certifying authority upon completion of work.
• Coordinate with sub-contractor for submission of As Built / Final documentation.

Roles and Responsibilities 04

QMS/Audit Management

•  Ensure Project Quality requirements are met.
• Monitor the set project quality objectives and ensure that it is achieved.
• Issue NCR upon finding any non-conformances and ensure that necessary corrective or remedial actions has been taken and NCR is closed within stipulated time frame.
• Conduct internal audit per scheduled audit program as directed by Project Quality Manager / Head-Quality.
•  Participate in internal / external QMS audit.

Key Objective of the Job Position

To control, monitor QA/QC activities at site, fabrication yards, vendor’s premises and ensure that it is complied to client requirements 

Education Qualifications

• Diploma/B.E/ B Tech in Mechanical Engineering
• Candidate should be ASNT Level 2 Certified

Computer Software Proficiency

Experience Range

10 to 20 Years experience in Handling QA/QC activities for Offshore Oil and Gas Projects

Piping/Structural/Mechanical

• Must be well versed with inspection of mechanical, piping, structural items and quality control/ quality assurance activities during procurement, construction, installation, pre-commissioning, and commissioning of Oil & Gas projects. 
• Must be well acquainted with materials and fabrication (Welding, NDT, dimensional control etc.) and have adequate knowledge of various construction/test codes as ASME Sec V, Sec VIII, Sec IX, ASME B31.3, AWS D1.1, API etc.

Work Environment

• May need to travel to vendor’s premises at domestic or overseas locations. 
• May be deputed at construction site during the project construction
• Need to travel to Offshore Platform during Modification, Hook up, installation, Commissioning of the project
• May have to work long hours, including evenings and weekends.
• Work in all rough climatic conditions at Sea during offshore campaign